SAHA CI — Continuous Improvement Platform
Continuous improvement platform — manage and monitor your lean production processes digitally.
SAHA CI — Continuous Improvement Platform
SAHA CI (Continuous Improvement) is a comprehensive continuous improvement platform that enables you to manage your lean production processes digitally. It institutionalizes the improvement culture by digitizing Kaizen, 5S, TPM, A3 and other lean tools.
It supports achieving operational excellence with real-time performance tracking, improvement suggestion management and result measurement. It systematically evaluates employee suggestions, implements them and measures the gains.
Working integrated with MES, ERP and quality management systems, it combines production data with improvement processes. It creates a transparent and measurable improvement culture from shop floor to management.
Key Features
What makes this solution powerful.
Kaizen Management
Collect improvement suggestions, submit them for committee evaluation, create implementation plans and measure results. Reward system to increase employee motivation.
5S Auditing
Digital audit forms, photo-based recording, score-based evaluation and trend analysis. Area-based 5S maturity tracking and automatic reminders.
TPM (Total Productive Maintenance)
Autonomous maintenance checklists, planned maintenance schedules, failure analysis and equipment reliability metrics. MTBF/MTTR tracking.
Performance Tracking
OEE, scrap rate, cycle time and efficiency metrics. Target vs. actual comparison and trend analyses for continuous progress.
Action Management
Plan improvement actions, assign to responsible parties, track deadlines and monitor completion rates. Automatic escalation for overdue actions.
A3 Problem Solving
Structured problem-solving methodology. Digitize root cause analysis, countermeasure planning and effectiveness verification steps.
Reporting & Dashboards
Visualize improvement performance by department, line and facility. Management dashboards and detailed analytical reports.
Mobile Auditing
Conduct audits on-site with tablets and smartphones. Photo attachment, barcode scanning and offline support.
Integrated Modules
Powerful modules designed to optimize your workflows and boost team productivity.
Lean Tools
Digitize all lean manufacturing methodologies
Kaizen Suggestion & Evaluation System
5S Audit & Maturity Tracking
TPM Autonomous & Planned Maintenance
A3 Problem Solving & Root Cause Analysis
Value Stream Mapping (VSM) Support
SMED (Quick Changeover) Tracking
Performance Management
Monitor operational metrics in real-time
OEE & Equipment Efficiency Tracking
Scrap & Waste Analysis
Cycle Time Optimization
Target vs. Actual Comparison
Trend Analysis & Forecasting
Departmental Performance Scorecard
Management & Integration
Connect all levels of the organization
Action & Task Tracking System
Audit Calendar & Planning
MES & ERP Integration
Quality Management System Connection
Employee Suggestion & Reward Program
Management Reports & KPI Dashboards
Advanced Capabilities
Enterprise-grade features and integrations.
Digital Audit Management
Digitize 5S, TPM and custom audit forms. Accelerate audit processes with photo-based recording, score-based evaluation and automated reporting.
Suggestion Evaluation System
Systematically collect employee suggestions, submit for committee evaluation and implement. Measure gains with cost-benefit analysis and ROI tracking.
Root Cause Analysis
Identify root causes of problems using 5 Whys, Fishbone and A3 methodologies. Develop permanent solutions through structured problem solving.
Real-Time Performance Monitoring
Process data from production lines instantly. Track OEE, scrap rate and efficiency metrics with live dashboards.
Cross-Functional Collaboration
Bring production, quality, maintenance and engineering teams together on a common platform. Strengthen inter-departmental communication and accelerate knowledge sharing.
Continuous Improvement Maturity Model
Measure your organization's lean maturity level, create a development roadmap and systematically track progress.
Benefits & Use Cases
Measurable value for your organization.
Operational Efficiency Gains
Minimize losses in production processes with a systematic improvement culture, increase OEE values and reduce costs.
Employee Engagement & Motivation
Ensure active employee participation through suggestion systems and reward mechanisms. Build an ownership culture.
Quality Improvement
Permanently resolve quality problems with root cause analysis and corrective actions. Reduce scrap rates and customer complaints.
Standardization & Sustainability
Transform improvements into standards, sustain gains with 5S audits. Prevent regression.
Data-Driven Decision Making
Objectively identify improvement areas with real-time performance data and trend analyses, optimize resource allocation.
Certification & Compliance Support
Meet continuous improvement requirements of quality standards such as ISO, IATF, AS9100. Store audit evidence digitally.
Implementation & Adoption
End-to-end support for seamless integration.
01
Lean Assessment
We assess your current lean maturity level, identify improvement potentials and priority areas.
02
Platform Setup
We configure SAHA CI according to your organizational structure, define audit forms and workflows.
03
Training & Pilot
We provide lean tools and platform training for your teams. Controlled start with pilot area selection.
04
Rollout & Support
We extend successful pilot results across the entire organization, providing continuous coaching and technical support.
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BilTAY designs and delivers smart factory solutions with offices across Turkey — Eskişehir, Istanbul, Ankara and Gaziantep.
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